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Tuck Boxes

Buy tuck boxes from Boxify Now for cosmetics, supplements, playing cards, candles and small electronics. Our custom printed tuck boxes are cut to your exact dimensions in reverse tuck, straight tuck or auto-bottom styles and printed in CMYK or PMS with matte, gloss or soft-touch finishes. Order tuck boxes wholesale with low minimums and no die or plate charges, or get tuck boxes with logo artwork prepared by our free design team. Every carton ships flat to save space. Buy now or request a quote.

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CUSTOM SIZE
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PRICING
NO DIE CUT
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A tuck box is a folding carton cut from a single sheet of paperboard and closed by end flaps that tuck into the body of the box instead of being glued or taped shut. It ships flat, opens in seconds and recloses as often as the customer needs. Boxify Now produces custom tuck boxes in any size, with full-color printing and retail-ready finishes.

Tuck Box Specifications at a Glance

  • Styles: reverse tuck end (RTE), straight tuck end (STE), tuck top with auto-lock bottom, tuck top with snap-lock bottom
  • Materials: SBS paperboard, natural kraft, clay-coated recycled board, E-flute corrugated
  • Board thickness: commonly 14 pt to 24 pt paperboard, chosen by product weight
  • Sizes: fully custom length, width and depth
  • Printing: CMYK and PMS, outside and inside
  • Finishes: matte or gloss lamination, soft-touch, aqueous coating, spot UV, foil stamping, embossing and debossing
  • Add-ons: window cut-outs, hang tabs, slit locks, custom inserts and dividers
  • Delivery format: glued along the side seam and shipped flat
  • Artwork: PDF, AI or EPS at 300 DPI in CMYK
  • Proofing: digital proof and 3D mockup before production

What Other Names and Related Carton Types Should You Know?

A tuck box is a type of folding carton, also called a tuck end box, tuck top box or tuck flap carton, and sometimes searched for as a tucker box.

  • Category: paperboard folding cartons, the same family as sleeve boxes, gable boxes and display cartons
  • Main parts: front, back and side panels, glue seam, dust flaps, closure panels and tuck tongues
  • Close relatives: auto-bottom cartons, seal end boxes, five-panel hanger boxes and two-piece boxes
  • Common alternatives: rigid set-up boxes for gifting and corrugated mailers for shipping

What Is a Tuck Box and How Does It Work?

A tuck box works by friction: four side panels are glued at one seam to form a sleeve, and each open end has two small dust flaps plus a larger closure panel with a tongue that slides inside the box wall. Push the tongue in and the end is closed; pull it out and the box opens without tearing. Optional slit locks cut into the tuck tongue catch on the dust flaps and stop the end from popping open in transit.

What Is the Difference Between a Reverse Tuck End Box and a Straight Tuck End Box?

The difference is the direction in which the two ends close. On a reverse tuck end box the top and bottom flaps tuck in opposite directions; on a straight tuck end box both flaps tuck the same way.

Reverse Tuck End Boxes

The top closure hinges from the back panel and tucks toward the front, while the bottom closure hinges from the front and tucks toward the back. Reverse tuck end boxes nest tightly on the print sheet, which uses less board, and they are quick to fill by hand. They are the everyday choice for light products such as lip balm, tinctures, soap and card decks.

Straight Tuck End Boxes

Both closures hinge from the back panel and tuck toward the front, so no raw cut edge shows on the front face. That clean front makes this style a good match for window cut-outs and premium shelf displays.

Tuck Top Boxes with Auto-Lock or Snap-Lock Bottoms

These keep a tuck flap on top but replace the bottom tuck with a stronger base. An auto-lock bottom is pre-glued and snaps into place when you open the box. A snap-lock bottom, also called a 1-2-3 bottom, is folded together by hand in three moves. Both carry more weight than a tuck end.

Which Tuck Box Style Should You Choose?

Choose the style by product weight, how the box will be displayed and how fast you need to pack it.

  • Light products packed by hand: reverse tuck end
  • Window boxes and premium retail faces: straight tuck end
  • Glass jars, candles and bottles: tuck top with auto-lock bottom
  • Heavier items on a tighter budget: tuck top with snap-lock bottom
  • Peg-hook display: any tuck style with a hang tab added to the top panel

What Materials Are Custom Tuck Boxes Made From?

Custom tuck boxes are made from folding-carton paperboard, with the grade chosen for print quality, appearance and strength.

  • SBS (solid bleached sulfate): bright white throughout with a smooth coated surface for the sharpest print
  • Natural kraft: unbleached brown board with a visible fiber texture
  • Clay-coated recycled board: a white printing face over a gray recycled back, used where economy matters
  • E-flute corrugated: about 1/16 inch thick, for tuck boxes that need to survive shipping

Paperboard thickness is measured in points, where one point is one thousandth of an inch. Lighter items sit comfortably in 14 pt or 16 pt board, 18 pt is a common all-round retail choice, and 24 pt gives a stiffer wall for heavier or more premium products.

How Can Tuck Boxes Be Printed and Finished?

Tuck boxes can be printed edge to edge on every panel, inside and out, in CMYK for photographic artwork or PMS inks for exact brand colors. After printing, a coating or lamination protects the ink and sets the feel of the box:

  • Aqueous coating for a light protective seal
  • Matte or gloss lamination for scuff resistance and a consistent sheen
  • Soft-touch lamination for a velvety surface
  • Spot UV to make a logo or pattern shine against a matte panel
  • Foil stamping for metallic lettering and borders
  • Embossing or debossing for raised or recessed detail

Die-cut windows, with or without clear film, let shoppers see the product itself. Custom paperboard inserts hold bottles, vials or devices upright and stop them rattling.

What Products Are Tuck Boxes Used For?

Tuck boxes are used for small to medium retail products that need a printed carton at a sensible unit cost. Typical examples include:

  • Cosmetics and skincare: creams, serums, lipsticks and mascara
  • Soap, bath bombs and candles
  • Vitamins, supplements and tincture bottles
  • Playing cards, trading cards and board game components
  • Phone accessories, chargers and earbuds
  • Tea, chocolate bars and other pre-wrapped foods
  • Hardware, stationery and craft supplies

How Do You Measure a Tuck End Box?

A tuck end box is measured on the inside as length by width by depth. Length and width describe the opening where the tuck flap closes: length is the longer side of that opening and width is the shorter. Depth is the distance between the two tuck ends.

Measure your product at its widest points, then add roughly 1/16 to 1/8 inch of clearance to each dimension so it slides in without force. If you are unsure, send us the product measurements and we will size the carton for you.

Why Buy Tuck Boxes from Boxify Now?

When you buy tuck boxes from Boxify Now, the price you are quoted covers the box itself, not a stack of setup fees. You get:

  • No die or plate charges on any custom size
  • Free design support for dielines, logo placement and print-ready files
  • Low minimums for product launches and seasonal runs
  • Custom tuck boxes wholesale for brands, printers and distributors ordering in volume
  • A digital proof and 3D mockup to approve before production
  • Free shipping; your quote will confirm delivery details for your location

Cartons arrive flat and pre-glued, so they take up little storage space and each one pops open when you are ready to pack.

How to Order Custom Tuck Boxes

  1. Tell us the inside dimensions or your product measurements, plus the quantity you need.
  2. Pick a style: reverse tuck, straight tuck, auto-lock bottom or snap-lock bottom.
  3. Choose board, print colors, finishes and any window, hang tab or insert.
  4. Review your quote, which confirms price, timeline and delivery details.
  5. Send artwork as a PDF, AI or EPS file at 300 DPI in CMYK, or ask our designers for help.
  6. Approve the digital proof and 3D mockup, and we start production.

Whether you need one tuck box style for a single product or a matching family of cartons for a whole range, Boxify Now will build it to size. Request a quote today or buy now to get started.

Compare other box styles: straight tuck end boxes, folding boxes, custom retail boxes, and corrugated roller boxes.

Frequently Asked Questions About Tuck Boxes

What is a tuck box?

A tuck box is a paperboard folding carton with end flaps that tuck inside the box to close it. It needs no glue or tape at the packing stage, ships flat, and can be opened and reclosed repeatedly without damage.

What is the difference between reverse tuck and straight tuck?

On a reverse tuck end box the top and bottom flaps close in opposite directions. On a straight tuck end box both close the same way, leaving a cleaner front face. Reverse tuck uses slightly less board; straight tuck suits windows.

Is a tuck end box strong enough for glass bottles?

A standard tuck end is designed for light products. For glass bottles, jars and candles we recommend a tuck top box with an auto-lock or snap-lock bottom, a thicker board, and an insert to hold the item steady.

What is a tuck top box with an auto-lock bottom?

It is a carton with a tuck flap on top and a pre-glued base that locks itself into place as soon as the box is opened. It saves assembly time and supports more weight than a tuck flap base.

What sizes do custom tuck boxes come in?

Any size. Because there are no die charges, we cut each order to your exact inside length, width and depth. Share the product measurements and we will add the right clearance for a snug, easy-loading fit.

What board thickness should I choose?

Light items usually suit 14 pt or 16 pt paperboard, general retail products 18 pt, and heavier or premium products 24 pt. For shipping strength, E-flute corrugated is an option. We will recommend a thickness on your quote.

Can tuck boxes have a window?

Yes. We can die-cut a window in any shape on any panel and leave it open or cover it with clear film. Straight tuck end boxes are a popular base for windows because the front face has no visible cut edges.

Can you print inside the box?

Yes. Inside printing is available in CMYK or PMS, either as a full pattern or a single message on the inner flap. It is a low-cost way to add instructions, a brand story or a social media prompt.

Do tuck boxes ship flat?

Yes. They are glued along the side seam and delivered flat, which keeps freight and storage needs small. To use one, squeeze it open, fold in the dust flaps, close one end, insert the product and tuck the other end.

What is the minimum order quantity?

We offer low minimums so you can order what you can realistically use. The exact minimum depends on size, board and print method, and your quote will list it together with price breaks for larger quantities.

How much do custom tuck boxes cost?

Unit cost depends on dimensions, board grade, print coverage, finishes and quantity, and it falls as quantity rises. There are no die or plate charges. Send your specifications and we will return a clear quote.

Can I buy tuck boxes wholesale for several products at once?

Yes. Many customers order a family of cartons in different sizes with shared branding. Tell us each product size and quantity, and we will quote them together and keep colors consistent across the full range.

What file format should my artwork be in?

Supply a PDF, AI or EPS file at 300 DPI in CMYK, laid out on the dieline we provide, with fonts outlined and images embedded. If you need help, our design support is free of charge.

Will I see a proof before printing?

Yes. We send a digital proof on the flat dieline and a 3D mockup of the assembled carton. Production starts only after you approve them, so you can check copy, barcodes, colors and panel orientation first.

How long does a tuck box order take to arrive?

The timeline depends on quantity, finishes and your location, so it is confirmed on your quote rather than promised up front. Shipping is free, and your quote will confirm delivery details for your location.

Dimesnion
All Custom Sizes & Shapes
Quantities
No Minimum Order Required
Paper Stock
10pt to 28pt (250gsm to 600gsm) Eco-Friendly Kraft, Corrugated, Bux Board, Card Board
Printing
No Printing, CMYK, PMS, Digital and Screen
Finishing
Gloss Lamination, Matte Lamination, Aqueous Coating
Included Options
Die Cutting, Gluing, Scored, Perforation
Additional Options
Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing / Debossing, Foil Stamping
Proof
Flat View, 3D Mock-up (On request)
Turnaround
Standard 7 – 9 Business Days, RUSH 4 – 6 Business Days
Shipping
Shippied Flat (Free Shipping to USA, UK, Canada & Australia)

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