Get quality custom packaging solutions at wholesale prices
Buy yoga mat packaging boxes sized to your rolled mat, whether it is a thin travel mat or a thick studio mat. Boxify Now produces custom printed yoga mat packaging in kraft, paperboard and corrugated board, including long tuck boxes, carry-handle cartons, belly bands and ship-ready mailers. Order yoga mat packaging wholesale with low minimums, free design support and no die or plate charges, and finish it as yoga mat packaging with logo printing in CMYK or PMS. Buy now or request a quote.
Yoga mat packaging is the box, sleeve, band or mailer that holds a rolled yoga mat on the shelf and in transit. Because a mat is long, light and soft, its packaging has to stop the roll from loosening, keep dust and scuffs off the surface, and show the thickness, material and color before the pack is opened. Boxify Now makes custom yoga mat packaging to the exact rolled size of your mat and prints it with your brand.
A yoga mat needs its own packaging because a bare roll unravels, collects lint and gives a shopper nothing to read. Grippy surfaces such as natural rubber, cork, TPE and PVC attract dust easily, and a mat that arrives marked is a mat that gets returned. Good packaging does five jobs at once:
You can choose between full boxes that enclose the mat and open styles that only wrap it, and the best yoga mat packaging boxes depend on where the mat is sold. Studios and gift shops often prefer open bands that let people touch the mat, while big-box retail and e-commerce need a closed box.
A long rectangular box with tuck or roll-end closures is the most common format. It stacks neatly, protects every side and gives you a panel roughly two feet long for artwork. Add a window to show the mat color.
A rope, ribbon or die-cut handle on the top panel turns the box into its own shopping bag. Heavier natural rubber mats need a reinforced handle patch, which we build into the dieline.
A band around the middle of the roll uses the least material and lets shoppers feel the texture. Our printed sleeve boxes go a step further and cover most of the roll while leaving the ends open.
A triangular box will not roll off a shelf and stands out in a row of rectangles. Round cardboard tube packaging with a fitted cap suits premium cork and travel mats and can be reused for storage.
For direct-to-consumer brands, a printed corrugated mailer acts as retail box and shipping carton in one. Bulk orders to studios travel in plain or branded corrugated shipping boxes that hold several mats.
You measure a mat for a custom box by rolling it exactly as it will be packed and recording the roll length and the widest diameter. Follow these steps:
A standard 68 by 24 inch mat that is 4 to 6 mm thick usually rolls to between four and five inches across. Half-inch fitness mats can pass six inches, and extra-wide mats need a longer box. Send us the numbers or a sample and we will size the dieline.
Kraft and corrugated boards suit yoga mat packaging best, because they are stiff along a long span and match the natural image most yoga brands want. The mat’s weight decides the grade: PVC and TPE mats are light, while natural rubber is noticeably heavier.
Mats sold as sets need more than a shell. A die-cut insert keeps a strap, a pair of blocks or a rolled towel from sliding along the box, and it lets you present the set the way you photographed it.
You make yoga mat packaging with logo printing stand out by keeping the layout calm and letting one detail carry the brand. A long, narrow panel rewards simple design: a logo at one end, the mat name in the middle and the specifications at the other end.
Yes, a corrugated yoga mat box can go straight to the carrier without an outer carton, provided it is built from E-flute or B-flute board with locking ends. Carriers often price long parcels by size as well as weight, so a snug box that follows the roll closely can help keep shipping costs under control. Tell us whether the box will sit on a shelf, ship alone or both, and we will recommend the board.
Whether you run one studio or supply hundreds of stores, you can buy yoga mat packaging boxes from Boxify Now in the size, board and finish your mat deserves. Request a quote today.
Related packaging: complete your fitness range with gym towel packaging, dumbbell packaging, hydration gift set boxes and tennis ball packaging.
Yoga mat packaging is the box, sleeve, band, tube or mailer that holds a rolled yoga mat. It keeps the roll tight, protects the surface from dust and scuffs, and displays the thickness, size, material and brand to the buyer.
Most standard mats are about 24 inches wide and roll to four or five inches across, so a typical box is a little over 24 inches long with a square end of five to six inches. We size every box to your mat.
Long tuck-end and roll-end boxes are the most common because they enclose the whole mat, stack neatly and offer a large print area. Belly bands and sleeves are popular in studios where customers want to touch the mat.
Yes. We build every dieline from your measurements, so thick fitness mats, extra-long mats, wide mats and folded travel mats all get a box that fits. Send the rolled length and diameter, or post us a sample mat.
Yes. We print in CMYK for full-color artwork and PMS for exact brand shades, on the outside and inside. Your logo can also be foil stamped, embossed, debossed or highlighted with spot UV for extra impact.
Kraft board works well for bands, sleeves and light mats. Corrugated E-flute or B-flute is better for heavy natural rubber mats and for boxes that ship alone. SBS paperboard gives the brightest print for retail cartons.
Yes. We can add a rope, ribbon or die-cut handle to the top panel and reinforce the area around it, so the box carries the weight of the mat comfortably from the store or studio to the car.
A corrugated mailer-style box with locking ends can ship directly with a carrier label. For paperboard retail cartons, we recommend a corrugated master carton that holds several mats, which protects corners and print during freight.
Yes. A die-cut window, open or covered with clear film, shows the mat color and texture without opening the box. Open-end sleeves and bands do the same job with less material, and they suit kraft designs well.
Kraft, paperboard and corrugated boxes are paper-based and widely recyclable where local facilities accept them. To keep the pack simple to recycle, choose uncoated kraft or aqueous coating and an open window with no plastic film.
We offer low minimums so studios and new brands can start with a small run, and bulk pricing for larger wholesale orders. The quantity breaks available for your size and style are shown on your quote.
Price depends on the box size, board, print coverage, finish and quantity. Because yoga mat boxes are long, material choice matters most. Send us your specifications and we will quote with no die or plate charges.
Production time varies with the style, finish and quantity. We confirm the full timeline on your quote once the specifications are agreed, so you can schedule a product launch, a studio opening or a seasonal promotion with confidence.
Send a PDF, AI or EPS file at 300 DPI in CMYK, with fonts outlined. If you do not have print-ready artwork, our designers will place your logo and text on the dieline at no charge.
Yes. Every order receives a digital proof and a 3D mockup showing how the artwork wraps around the box. Nothing goes to print until you have checked the size, colors and text and given your approval.
