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Corrugated Shipping Boxes

Buy corrugated shipping boxes made to your exact size, strength, and print requirements. Boxify Now supplies custom printed corrugated shipping boxes in single-wall and double-wall board, in kraft or white, for everything from light e-commerce parcels to heavy-duty freight. Add corrugated shipping boxes with logo printing to make every delivery recognizable, and order corrugated shipping boxes wholesale for the best price per box. Free design support, no die or plate charges, and free shipping are included. Buy now or request a quote.

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CUSTOM SIZE
STYLE
FREE DESIGN
SUPPORT
COMPETITIVE
PRICING
NO DIE CUT
PLATE CHARGES
12-14 BUSINESS
DAYS TO DISPATCH
FREE SHIPPING

Custom Corrugated Shipping Boxes for Safe, Low-Cost Delivery

Corrugated shipping boxes are cartons made from corrugated board, a material that has a wavy paper layer, called the flute, glued between flat paper liners. The flute works like a row of small arches: it absorbs impact, resists crushing, and keeps the box light. That mix of strength and low weight is why corrugated is the standard material for parcel and freight shipping.

Boxify Now manufactures custom corrugated shipping boxes sized to your products rather than forcing your products into stock sizes. A box that fits properly needs less filler, costs less to ship, and protects its contents better. Tell us what you ship, how heavy it is, and how it travels, and we will build the right box around it.

Corrugated Shipping Box Specifications

  • Wall types: Single wall for everyday parcels, double wall for heavy or fragile loads
  • Flutes: E, B, and C flute, plus BC double wall
  • Strength grades: 32 ECT and 44 ECT single wall, 48 ECT double wall and above
  • Styles: Regular slotted carton, full overlap, half slotted, and die-cut designs
  • Liners: Natural kraft or white
  • Printing: One-color logos through full-color CMYK, with PMS matching
  • Sizes: Any internal length, width, and height
  • Included: Free design support, free shipping, no die or plate charges

Are All Shipping Boxes Corrugated?

Almost all of them are. People often call any brown box cardboard, but the thin, single-layer material used for cereal cartons is paperboard, and it folds or tears under load. Corrugated cardboard shipping boxes have at least three layers, and that fluted core is what lets them survive conveyor belts, drops, and stacking in a truck. If a product is going into the mail or onto a pallet, corrugated is the material to use.

Single Wall or Double Wall: How Strong Does Your Box Need to Be?

Box strength is usually stated as an Edge Crush Test rating, or ECT. The number shows how much stacking pressure the board can take on its edge before it buckles, and each grade carries a maximum recommended weight for the packed box.

Single Wall Boxes for Everyday Shipping

Single wall board has one fluted layer between two liners. A 32 ECT single wall box is the most common shipping box in e-commerce and is rated for packed weights up to 65 pounds. A 44 ECT single wall box uses heavier paper and is rated for up to 95 pounds. Most apparel, books, cosmetics, toys, and household goods ship safely in single wall.

Heavy Duty Corrugated Shipping Boxes in Double Wall

Double wall board stacks two fluted layers between three liners. A 48 ECT double wall box is rated for up to 100 pounds, and higher grades carry more. Choose heavy duty corrugated shipping boxes for machine parts, glassware, liquids, bulk orders, and anything that will be palletized, exported, or stored in tall stacks.

These ratings are maximums, not targets. If your product is fragile or the journey is rough, picking a grade above the minimum is inexpensive insurance against damage claims.

Which Flute Is Best for Shipping?

  • E-flute (about 1/16 inch): Thin and smooth, best for small, light products and retail-ready boxes with detailed print
  • B-flute (about 1/8 inch): Good puncture and crush resistance, common for canned goods, die-cut boxes, and mid-weight parcels
  • C-flute (about 5/32 inch): The all-purpose shipping flute, with the best cushioning and stacking strength in single wall
  • BC double wall (about 1/4 inch): B and C flutes combined for heavy, fragile, or high-value shipments

Common Styles of Corrugated Boxes for Shipping

The right style depends on how the box is packed and what it carries. These are the styles ordered most often:

  • Regular slotted carton (RSC): Four flaps on the top and bottom that meet in the middle. It is the most economical style and suits the widest range of products.
  • Full overlap box: The outer flaps cover the whole top and bottom, adding a second layer of board for heavy contents and rough handling.
  • Half slotted carton: Flaps on the bottom only, with an open top or a separate lid, for items that are loaded and removed frequently.
  • Die-cut box: Cut to a custom shape with built-in locks, handles, or inserts when a standard carton will not fit the product.

How Do You Choose the Right Box Size?

Box sizes are given as inside dimensions in the order length, width, and height. Measure the product at its widest points and add space for cushioning; about two inches on each side is a common allowance for fragile goods, while sturdy items need very little. Avoid oversizing. Carriers charge by dimensional weight, so every extra inch of empty space raises the shipping bill, and a loose product is more likely to break.

When you are shipping corrugated boxes by the pallet, size also affects how many fit on each layer. We can adjust dimensions slightly so your cartons fill a standard pallet without overhang, which improves stability and cuts freight cost.

Kraft or White Corrugated Shipping Boxes?

Natural kraft is the familiar brown box. It is strong, economical, and hides scuffs picked up in transit. White corrugated shipping boxes cost a little more but give a cleaner, brighter surface that makes printed logos and colors stand out, so they are popular with beauty, health, and premium retail brands. Both options offer the same strength at the same board grade.

Custom Printed Corrugated Shipping Boxes with Your Logo

A plain box delivers the product. A printed box delivers the product and reminds everyone who handles it where it came from. Corrugated shipping boxes with logo printing on one or two sides are the most affordable way to brand your shipments, and we can also print handling marks, barcodes, return instructions, and full-color artwork. Our designers prepare the layout and send a proof for approval before production, at no extra cost.

Corrugated Shipping Boxes Wholesale: How to Get the Best Price

Buyers searching for the best prices on corrugated shipping boxes should look at the total cost, not only the price printed on the quote. Setup fees, plate charges, and freight can add a lot to a low unit price. At Boxify Now there are no die or plate charges, and delivery is free.

If you need cheap corrugated shipping boxes without risking damage, follow these steps:

  • Order corrugated shipping boxes wholesale, since the unit price falls as the quantity rises
  • Use the lightest board grade that safely carries your product
  • Print one color on kraft instead of full coverage
  • Reduce the number of box sizes you stock so each run is larger

Corrugated boxes shipping flat take up very little room, so buying several months of supply at once is practical even for small warehouses.

Corrugated Boxes: Free Shipping and No Setup Fees

Every custom order from Boxify Now includes free shipping, free design support, and no charges for dies or plates. You receive a clear quote, a proof to approve, and boxes delivered flat and ready to use.

Are Corrugated Shipping Boxes Recyclable?

Yes. Corrugated board is paper-based, is collected by nearly all curbside and commercial recycling programs, and is typically made with recycled fiber. Right-sized boxes also use less material and less filler, which lowers waste across your whole supply chain.

How to Order Custom Corrugated Shipping Boxes

  1. Share your requirements. Send the product size and weight, quantity, and any printing you need.
  2. Review your quote. We recommend a style and board grade and send pricing.
  3. Approve the proof. Check the dieline and artwork proof before production starts.
  4. Receive your boxes. Your order is manufactured, inspected, and delivered flat with free shipping.

Ready to buy corrugated shipping boxes that fit your products and your budget? Contact Boxify Now for a free quote today.

See the rest of our corrugated boxes, including tape-free corrugated mailer boxes, double-wall corrugated roller boxes, and cardboard boxes with lids for storage.

Frequently Asked Questions About Corrugated Shipping Boxes

What are corrugated shipping boxes?

They are cartons made from corrugated board, which has a fluted paper layer between flat liners. The structure makes the box light, rigid, and shock-absorbing, so it protects products during parcel and freight shipping.

What is the difference between cardboard and corrugated boxes?

Cardboard usually means thin, single-layer paperboard used for retail cartons. Corrugated board has three or more layers with a fluted core, which makes it much stronger and suitable for shipping.

What does 32 ECT mean?

ECT stands for Edge Crush Test. A 32 ECT rating means the board withstands 32 pounds of pressure per inch of edge, and a single wall box at that grade is rated for packed weights up to 65 pounds.

When do I need heavy duty corrugated shipping boxes?

Choose double wall or a higher ECT grade when contents are heavy, fragile, or high in value, or when boxes will be stacked on pallets, exported, or stored for long periods.

Which flute is best for shipping boxes?

C-flute is the general-purpose choice for single wall shipping boxes. B-flute suits smaller and die-cut boxes, E-flute suits light retail items, and BC double wall is used for heavy loads.

Can I order custom sizes?

Yes. Every order is made to your internal length, width, and height, so the box fits your product instead of the other way around.

Do you offer white corrugated shipping boxes?

Yes. You can choose a white outer liner for a cleaner look and brighter print, or natural kraft for an economical, classic finish.

Can I get corrugated shipping boxes with logo printing?

Yes. We print logos, brand colors, handling marks, and full artwork. A one-color logo is the most economical option for high-volume shipping.

How are custom boxes different from Staples corrugated shipping boxes?

Office-supply retailers sell stock boxes in fixed sizes and small packs. Boxify Now makes boxes to your exact dimensions, board grade, and print, usually at a lower unit cost when you order in volume.

How do I get the best prices on corrugated shipping boxes?

Order larger quantities, limit the number of sizes, use the lightest board that protects your product, and keep printing simple. Ask us for pricing at several quantities to compare.

Is there a minimum order quantity?

We keep minimums low so small businesses can order what they need. Tell us your quantity and we will provide an exact quote.

Do you offer corrugated boxes with free shipping?

Yes. Boxify Now offers corrugated boxes free shipping included on custom orders. Your quote will confirm delivery details for your location.

Are there die or plate charges?

No. We do not charge for cutting dies or printing plates on custom orders.

Are corrugated shipping boxes recyclable?

Yes. Corrugated board is one of the most widely recycled packaging materials. Flatten the box and place it with cardboard recycling.

How do I measure a shipping box?

Measure the inside of the box in the order length, width, and height. Length is the longer side of the opening, width is the shorter side, and height is the distance from the opening to the base.

Dimesnion
All Custom Sizes & Shapes
Quantities
No Minimum Order Required
Paper Stock
10pt to 28pt (250gsm to 600gsm) Eco-Friendly Kraft, Corrugated, Bux Board, Card Board
Printing
No Printing, CMYK, PMS, Digital and Screen
Finishing
Gloss Lamination, Matte Lamination, Aqueous Coating
Included Options
Die Cutting, Gluing, Scored, Perforation
Additional Options
Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing / Debossing, Foil Stamping
Proof
Flat View, 3D Mock-up (On request)
Turnaround
Standard 7 – 9 Business Days, RUSH 4 – 6 Business Days
Shipping
Shippied Flat (Free Shipping to USA, UK, Canada & Australia)

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