Face mask box packaging from Boxify Now keeps disposable, respirator-style and reusable masks clean, counted and easy to dispense. Choose perforated dispenser cartons, tuck end boxes or hanging retail packs in sturdy paperboard, sized to your pack count. Order custom printed facemask boxes wholesale with your logo, size and count details in CMYK or PMS, protected with gloss, matte or aqueous coating, and get free design support with every order. Buy custom facemask boxes now or request a quote.
Face mask box packaging is the printed paperboard carton that holds a counted stack of face masks, usually with a tear-out opening so masks can be taken one at a time. Boxify Now makes custom facemask boxes for disposable, respirator-style and reusable masks, sized to your pack count and printed with your brand and product details. We manufacture the packaging only; mask performance claims and labelling remain the responsibility of the brand.
Facemask box packaging is used to store, count, dispense and present masks from the factory to the point of use. One carton has to work on a pallet, on a shelf and on a reception desk. The organizations that order it include:
The format belongs to our broader health and wellness packaging range, where clear product information and clean dispensing matter as much as shelf appeal.
Each type of face mask needs a slightly different carton, because the masks stack and dispense in different ways.
Pleated disposable masks are stacked flat in dispenser cartons. A 50-count box is usually around 7 by 4 by 3 inches, with a perforated opening on the top or front panel. Smaller counts of 10 or 25 use a shallower carton with the same footprint.
Fold-flat respirator-style masks are thicker and are often individually wrapped, so they are packed upright in tuck end or auto-lock cartons of 10 or 20. Send a wrapped sample so the internal size allows for the extra bulk.
Molded cup masks nest into a tall stack, which calls for a deeper carton and stiffer board to stop the sides bowing.
Fabric masks sell singly or in twin packs. Slim hanging tab boxes with a window let shoppers see the color and pattern while the mask stays covered on the peg.
Smaller masks need smaller cartons. Bright, friendly artwork and a clear age or size panel help parents choose quickly.
The best facemask boxes dispense cleanly, stand up to daily handling and tell the buyer exactly what is inside. Look for these features when you specify a carton:
The dispensing opening should be large enough for fingers to grip a single mask and small enough to keep the rest of the stack covered. An oval on the top panel is the familiar choice for desk and counter use, while a front-panel opening suits boxes stored on a shelf or in a wall holder. For individually wrapped masks, a wider slot prevents the wrappers from catching. We draw the perforation into the dieline so you can check it on the 3D mockup.
Face mask boxes are normally made from paperboard between 14 and 18 points thick, which is light enough to tear open easily and stiff enough to keep its shape. SBS gives a bright white surface for crisp text and color. Kraft board gives a natural brown finish for brands with a simple, earthy identity. Clay-coated recycled board offers a white print face at a lower cost for high-volume lines. For bulk packs of several hundred masks, E-flute corrugated board adds stacking strength.
The information on a face mask box depends on the mask type and on the rules of each market where it is sold. Brands usually plan panel space for:
Boxify Now prints the content you supply and approve. Buyers are responsible for making sure their claims, symbols and warnings meet the labelling rules that apply in their market.
Custom printed facemask boxes are usually finished with gloss lamination or aqueous coating, because both protect the print from scuffing and frequent handling. Matte lamination suits retail lines that want a softer look, and spot UV or foil stamping can pick out a logo on premium or gift-oriented packs. PMS spot colors are useful when you color-code sizes or mask types, since the shade stays consistent from run to run.
Face mask boxes are displayed on shelves, pegs or counters and shipped inside master cartons. Small packs sell well from counter display boxes placed beside the till, while 50-count dispensers stack directly on the shelf. For distribution, individual cartons are packed into outer corrugated boxes sized to a fixed count, which makes ordering and stock checks simple.
Ordering custom facemask boxes wholesale lowers your unit cost and keeps every pack count in the range consistent. Boxify Now also offers:
Tell us your mask size and pack count, and we will design a carton that fits and dispenses properly. Buy custom facemask boxes today: buy now or request a quote.
Many mask brands package other items alongside. See our diagnostic kit packaging for multi-part kits, and medicine boxes or pharmaceutical boxes for single-product cartons. If you sell skincare sheet masks, which are a different product, our cosmetic boxes are the right starting point.
It is a printed paperboard carton made to hold a set number of face masks. Most designs include a perforated panel that tears away to create a dispensing opening, so masks can be removed one at a time while the rest stay covered.
Any size you need. A 50-count carton for flat disposable masks is usually around 7 by 4 by 3 inches, but we size every box to your own mask dimensions, pack count and inner wrapping rather than to a fixed chart.
Most are made from SBS, kraft or clay-coated recycled paperboard between 14 and 18 points thick. Bulk and shipper packs use E-flute corrugated board. We suggest a board after reviewing the pack weight and how the box will be handled.
Yes. A perforated oval, rectangle or custom shape can be placed on the top or front panel. It stays sealed until the user tears it out, then acts as a dispenser. The position is shown on your proof and mockup.
Yes. Individually wrapped masks take up more space than loose stacks, so send us a wrapped sample or its dimensions. We will size the carton and the dispensing opening so wrapped masks come out easily without tearing the board.
Yes. Your logo, colors and product details are printed in CMYK or PMS on any panel, inside or outside. Free design support is included, and you approve a digital proof and 3D mockup before production starts.
No. Boxify Now produces the packaging only. Masks are supplied and packed by you or your manufacturer, and the cartons are delivered flat to the address you provide, ready to be erected and filled.
The brand owner. We print the text and symbols you provide and approve. Buyers are responsible for making sure their packaging meets the labelling rules that apply to their mask type in each market where it is sold.
Gloss lamination or aqueous coating gives a wipeable surface for boxes handled all day at a counter. Matte lamination gives a softer retail look, and spot UV or foil can highlight a logo on premium or gift-oriented mask lines.
Yes. Kraft paperboard and clay-coated recycled board are both available. They suit brands that want a natural look or a lower-cost carton, and both accept one-color or full-color printing with an aqueous coating.
We keep minimums low so small brands and clinics can order custom cartons too. The quantity that applies depends on size, board and print, and it is confirmed on your quote along with wholesale pricing at larger volumes.
It depends on quantity and specification, so we do not advertise a fixed number of days. Your timeline is confirmed on your quote, and production begins once the digital proof and 3D mockup have been approved.
Shipping is free, and your quote will confirm delivery details for your location. Cartons ship flat, which keeps them compact in transit and in storage until your packing team is ready to fill them.
No. There are no die or plate charges on custom face mask boxes, including fully custom sizes and perforation shapes. Design support is free as well, so your quote reflects the boxes rather than tooling.
Use the quote form to send mask dimensions, pack count, box style, quantity and artwork. We reply with pricing and a timeline, send a proof and mockup for approval, then print and ship your cartons flat.