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A mailer box is a one-piece corrugated or paperboard box that folds and locks shut without tape, combining the shipping carton and the retail box into a single unit. It’s the standard choice for direct-to-consumer brands who want the unboxing moment itself to carry their branding, rather than shipping a plain brown box with a product box inside it.
Kraft and white corrugated board are the two standard stocks, in single or double-wall thickness depending on product weight. Boxify Now sizes every custom mailer box to your product’s dimensions, from a small cosmetics mailer to a large apparel or multi-item box, so there’s minimal empty space for the product to shift during transit.
Yes. Full-color printing is available on both the interior and exterior panels, which is where most brands put a thank-you message, unboxing instructions, or a secondary graphic that only shows once the box is opened. Matte or gloss lamination can be added to either surface.
Direct-to-consumer apparel, cosmetics, and subscription box brands are the heaviest users, since the box replaces both an outer shipper and an inner product box. Many of the same brands also order our Custom Lotion Boxes or Custom Soap Boxes for the product itself, then ship it inside a branded mailer.
Send your product’s dimensions, logo, and any copy you want printed; Boxify Now returns a free design proof before production starts. Minimums are kept low for a first run, with volume pricing available as order size grows.
What’s the difference between a mailer box and a shipping box?
A mailer box is designed to be the final branded packaging a customer sees, while a plain shipping box is typically unbranded and holds a separate product box inside.
Do mailer boxes need tape to close?
No, a self-locking tab closes the box without tape, though a tamper strip can be added for extra security.
What’s the minimum order quantity?
Minimums are kept low to support new and growing brands; contact Boxify Now with your target volume for an exact quote.
Can I print on the inside of the box?
Yes, full-color interior printing is available and commonly used for a thank-you message or secondary graphic.
What sizes are available?
Boxes are sized to your product’s exact dimensions rather than a fixed template; send measurements for a specific recommendation.
How long does production take?
Turnaround depends on order size and finish complexity; a specific timeline is confirmed once your design and quantity are set.
Can I see a sample before a bulk order?
A free digital design proof is included with every order, and physical samples can be arranged for larger runs.
What stock do you recommend for heavier products?
Double-wall corrugated board is recommended for heavier items; single-wall is sufficient for lighter apparel and cosmetics.
Are these boxes recyclable?
Yes, kraft and white corrugated stock are both recyclable, with FSC-certified options available on request.
Can I order different sizes in one order?
Yes, different mailer box sizes can be combined within a single order.
Do you ship internationally?
Boxify Now ships to clients across the US, UK, and other markets; contact the team to confirm shipping to your location.
Can you match a specific brand color?
Yes, Pantone color matching is available for consistent branding across print runs.
Is a window option available?
Yes, a die-cut window can be added for products that benefit from visibility before opening.
Can mailer boxes be reused by customers?
Many brands design them to double as a storage or gift box after the first use.
How do I get started?
Send your product dimensions, branding files, and target quantity for a free design proof and quote.
